Multiple zone temperature control of die casting dies

The high-performance unit, type 2511 was developed for multiple zone temperature control of up to 80 independent circuits.

This sophisticated temperature control system significantly reduces the cycle time and together with a contour close channel system in combination with optimized spraying it improves the product quality a lot.

The quick and reliable leakage control < 100 ml allows a safe production.

Technical Data:
Circuits  
Number up to 80
Flow temperature max. 150°C
Heating capacity at 400V 24 kW
Cooling capacity 200 kW at flow temperature 120°C
  60 kW at flow temperature 40°C
Pump capacity  
max. flow quantity 260 l/min
max. pressure 8 bar at 200 l/min
max. capacity 11 kW
Dimensions  
Width 500mm
Height 1620mm
Depth 1570mm
Weight 450 kg

10-fold distributor

10-fold distributor
Feedline:
Technical data:
1 pressure sensor per distributor
1 thermocouple per distributor
1 ball valve per circuit (flow regulation)
electrical components in separate control cabinet
Dimensions:
Width420 mm
Height670 mm
Depth620 mm
Weight:62,4 kg
Return line:
Technical data:
1 pressure sensor per distributor
1 thermocouple per circuit
1 ball valve per circuit (flow regulation)
1 flow meter per circuit (option)
electrical components in separate control cabinet
Dimensions:
Width420 mm
Height670 mm
Depth620 mm
Weight:62,4 kg
  • The foundries can benefit from the economical and ecological advantages of the thermal transfer medium water.
  • The energy efficiency is increased because less hoses are used inbetween the temperature control unit and the 10-fold distributor.

Visualization unit

Visualization unit VISO 01
Visualization unit VISO 02
Data:
  • All multiple zone temperature control units as well as all double circuit units can be controlled by one visualization unit
  • All process relevant parameters like feed- and return line temperature, volume flow and pressure are shown on the touch display
  • Memory function for all process parameters of each die
  • Visual display and individual channel descriptions of the die and circuit connections
Dimensions:
Width820 mm
Height1500 mm
Depth741 mm
Weight:260 kg
Touch Display:24"

Layout example